DeLuxe Stitcher M2 Series Spécifications

Before using this Stitcher Head, all operators must study this manual and follow thesafety warnings and instructions. Keep these instructions with th

10Always disconnect the power supply beforemaking any adjustments or servicing the head.rWARNING!Please take a few moments to fill out the registratio

The quality and quantity of work that can be produced by the DeLuxe Stitcher Heads is dependent upon the operator making the variousoperating adjustme

12Always cycle the stitcher machine manually aftermounting a head and before running under powerrWARNING!G8HD24C(Bolt Mount/Crank Drive)This G8 Head c

1. Slide the Wire Holder Retaining Spring(G20183) over to the side and remove the WireHolder Assembly (G20559BA or G20301A) fromthe Stitcher Head.2.

In order to ensure the stitches are loaded, driven and clinched properly in addition to ensuring continuous operation of the G8 style heads, it is imp

15Adjusting the Lower Wire Tube (Figure 8)In order to ensure the proper feeding of wire through the G8 Stitcher Head ensuring its continuousoperation,

The following instructions illustrate how to calibrate the G8 Stitcher Head the first time it is usedafter mounting it to the stitcher machine. It al

17The overall length of the stitch is controlled by the amount of wire that is drawn from the spoolafter each stroke of the stitcher machine. To chan

Aligning the Clincher Plate (Figure 11)In order to produce properly clinched staples, the center of the Clincher Plate* (round or flat, thick or thin)

19The final position of the Clincher Points* (roundor flat) should be flush, or slightly above flush, withthe Clincher Plate* (round or flat) in order

WARNING!G8 Stitcher HeadMachine operators and others in the work area should always wearsafety glasses to prevent serious eye injury fromfasteners and

20The only adjustment that can be made to a SolidClincher Plate is to make sure it is centered belowthe Head’s Driver and even that adjustment can onl

21Always disconnect the power supply beforemaking any adjustments or servicing the head.rWARNING!MaintenanceYour G8 Stitcher Head has been fully lubri

In addition to proper lubrication, routine cleaning is important for the maintenance of your G8 Head.The entire Head should be torn down and rebuilt e

23The following are some ofthe more common wearparts which will need to beremoved and replaced inyour G8 style StitcherHead. Some commonreplacement p

poor stitch quality. To change or reverse the MovingWire Cutter, first remove the complete Cutter BlockAssembly (G20197A) from the stitcher head.Loos

25Removing and Replacing the Driver (Figure 18)If the staples produced have crowns that are buck-led or corners that stick up, or if wire is jammingbe

26Housing and compress it against the Spring. Insert the Driver Bar from the bottom of the Assemblyuntil the Latch drops into the profile slot in the

27out from the bottom of the Bonnet at this time.Remove the Feed Lever Spring Bushing (G20267) and Feed Lever Spring (G20268) from the FeedLever (G201

28the Head. Always turn the machine over manually anytime repairs or adjustments are made for thesafety of both the operator and the Stitcher Head.Re

The quality and quantity of work that can be produced with the G8 Stitcher Head is dependent upon the operator making all adjustments as accurately as

Introduction ...4Part Number Definition...

30PROBLEM: Left Leg Too Long / Right Leg Too ShortSOLUTION: Adjust the position of the Cutter Block Assembly by moving itaway toward the Head. (See p

31The G8 Stitcher Head

32

33Bonnet Sub-AssemblyG20170G20367HN1213G20366G20341G20368G20264G20118G20119G202519002G20245G20250 (2)G20289 (2)G20249 (2)G20246G20191G20243G20242G2022

34Bonnet Sub-AssemblyITEM No. DESCRIPTION QUANTITY9002 Bonnet Clamp Block 1G20113 Supporter Guide Plate 2G20115 Latch Release Cam 1G20118 Feed Release

35Feed Lever and Feed Gear AssembliesG20268G20112G20262A (2)G20263 (2)G20132G20264G20266G20140G20267G20111AG20128G20195G20110AG20129G20181G20141G20215

36Feed Lever and Feed Gear AssembliesITEM No. DESCRIPTION QUANTITYG20110A Large Feed Gear Assembly 1G20111A Feed Pinion Assembly 1G20112 Small Feed Ge

37Driving and Feed Slide AssembliesG20131G20127G20174G20264G20176 (2)G20173G20179G20177G20164G20171G20165G20162G20170G20169G20163AG20167 (2)G20164G201

38Driving and Feed Slide AssembliesITEM No. DESCRIPTION QUANTITYG20127 Feed Rack 1G20131 Feed Slide 1G20162 Driving Slide 1G20163A Cutter Operating Ra

39Bender Bar and Wire Holder AssembliesG20160G20161G20159G20344BG20342G20154AG20152 (24-28 rd)G20352 (21X25 flat)G20358 (23 rd)G20153 (2)G20151G20149G

Each Head in the G8 Stitcher Head Series is basically identical with respect to operation. The style variations in the Heads mentioned below, occur i

40Bender Bar and Wire Holder AssembliesITEM No. DESCRIPTION QUANTITYG20135 Dowel Pin M5x24 1G20147BA Bender Bar Assembly, 24W 1G20148B Latch Housing R

41Cutter Block AssemblyG20210G20200 orG20600CG20191 (2)G20197AG20217G20208B (2)G20213 (2)G20212G20199AG20196G20211G20196G20206G20198G20145 orG20145CG

42Cutter Block AssemblyITEM No. DESCRIPTION QUANTITYG20145 Moving Wire Cutter 1G20145C Moving Cutter - Carbide 1G20191 Screw, M4x.7x8 SHSS 2G20196 Scr

43Wire Guide Bracket, Spring and Clincher Plate AssembliesG20286AG20279AG20297G20288G20278AG20288 (2)G20293 (2)G20292G20287G20298G20234 (2)G20284G2028

44Wire Guide Bracket, Spring and Clincher Plate AssembliesITEM No. DESCRIPTION QUANTITYG20234 E-Ring- 3/16" 2G20278A Wire Guide Spring Plate Asse

45Loop Stitch AssembliesG20160G20161G20159G20344BG20342G20154AG20314(24-25 rd)G20153 (2)G20151G20149G20155G20150G20224G20431 (4)G20156G20346G20147BAG2

46Loop Stitch AssembliesITEM No. DESCRIPTION QUANTITYG20135 Dowel Pin M5x24 1G20145 Moving Wire Cutter 1G20147BA Bender Bar Assembly, 24W 1G20149 Bend

47Part Number / Description Cross-ReferenceG20000A Bonnet Assembly - G8 1G20110A Large Feed Gear Assembly 1G20111A Feed Pinion Assembly 1G20112 Small

48Part Number / Description Cross-ReferenceG20190 Screw M3x.5x10- FHMS- Slotted 4G20191 Screw, M4x.7x8 SHSS 5G20195 Set Screw M6x1x8 2G20196 Screw M3x

49Part Number / Description Cross-ReferenceG20283 Tension Pawl 1G20284 Tension Pawl Spring 1G20285 Tension Pawl Roller 1G20286A Wire Guide Spring Asse

The part number for each Stitcher Head can be used to define the stitcher head itself, in mostcases. The Head’s model type, mounting style, nominal w

50Optional EquipmentIn addition to the standard features offered with the G8 Stitcher Head, optional equipment items canbe purchased to better accommo

51The G8 Stop Stitch Kit is another optional purchase for the G8 Stitcher Head owner. It isdesigned for use with the DeLuxe Stitcher G8 series Heads.

53

LIMITED WARRANTYDeLuxe Stitcher Company warrants to the original retail purchaser that this product is free from defects in material and workmanship a

DBSG80401

6* These are just examples and should be used as reference only.Figure 1 - Style Comparisons

Specifications7WeightShipping Weight . . . . . . . . . . . . . 11 lbs (5 kg)Physical DimensionsHeight . . . . . . . . . . . . . . . . . . 13-9/16” (

Dimensions8

Installation9As you carefully unpack the head, check to make sure all components were delivered and are ingood working order. Refer to Figure 2in thi